Madison Software Consulting

Recent Projects

Pipe Thread Measurement

Interfaced with dual laser line profilers to acquire point cloud of pipe thread profile, convert point cloud to 2D image to measure thread pitch, height, taper, etc.

Security Portal Tablet Control

Enabled security personnel to operate and monitor safety portal via Windows tablet. Interfaced with PLC to monitor door states and metal detector. Interfaced with intercoms to enable two way audio communication with tablet, provided video streams from multiple security cameras. Created custom UDP interface in collaboration with millimeter wave scanner company to integrate extra security for major data center client.

Braided Hose Inspection

Implemented deep learning model in camera system to detect defects in hydraulic hose braids, interfaced with machine PLC.

Glass Vial Inspection

Implemented multiple deep learning models in 7 camera system to detect defects in medical vials.

Label Inspection Systems

Inspection of medical labels for label placement/alignment, print presence and accuracy using OCR, presence of tears, smears, or wrinkles.

Field Device Calibration and Cloud-based Reporting

Created Android tablet application with UDP interface to proprietary test and measurement hardware to perform outdoor field calibration. Created data synchronization schema and algorithm to transfer field calibration data from multiple tablets to central cloud database. Create web interface to generate reports and calibration certificates.

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